Reconditioning NiMh batteries

Reconditioning Instead of replacing

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Repairability of NiMH batteries research

The development of electric vehicles is in full swing worldwide. This transition is driven, among other things, by climate goals aimed at reducing CO₂ emissions and improving urban livability by decreasing air pollution such as NOx and particulate matter. This large-scale industrial shift is leading to a transition from an energy system reliant on fuel consumption to one that is material-intensive. We have conducted a subsidized study on the repairability of hybrid batteries to extend their usage phase.

The research specifically focused on hybrid batteries that use Nickel-Metal Hydride (NiMH) cells. These hybrid batteries are found in vehicles such as the Toyota Prius and Honda Civic. The study revealed that the charging and discharging strategy applied in these vehicles (shallow Depth of Discharge) has the advantage of increasing the maximum charge and discharge cycles. However, the downside is that it can structurally alter the electrode material. In other words, this means that the battery capacity deteriorates prematurely, and an imbalance can develop within the battery pack.

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Reconditioning

We have developed a machine that can largely reverse the negative effects mentioned above by applying a reconditioning strategy and balancing individual cells. This machine reconditions individual cells and immediately measures whether the specifications are still within tolerance. These activities are part of our refurbishment program.

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Reconditioning

Or New?

We also offer the option to completely rebuild your hybrid battery with new cells. This guarantees that everything functions according to specification and that the hybrid battery will last for years. While dealerships typically offer a completely new battery pack, we reuse the housing and electronics of the existing battery pack. Since these components are designed to last for years, the quality is assured, and we can offer a significantly more cost-effective solution compared to the dealer. Our program currently includes the following brands: Cadillac, Chevrolet, Citroën, Dodge, Ford, Honda, Lexus, Mazda, Peugeot, Porsche, Subaru, Toyota, and Volkswagen.

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Together we solve every problem

Together we solve every problem

Whether it concerns an old or new car, together we solve every problem. With our products you work efficiently and at a high level. We can deliver from stock or overhaul your product. Knowing more? Find the product you need in our webshop or contact us directly. We are happy to see what we can do for you, so that your customer can get back on the road quickly.

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